ShijingshanSin
ShijingshanHydVibration aging treatment and effect judgment: According to the aging process plan after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, they must be promptly eliminated.
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Shijingshan.Regularly check whether the operation of each mechanism is normal and whether there is any noise. If any faults are found, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
.Folding arm lifting platform product features 01 Folding arm lifting platform High altitude operation platform 360 degree rotation without external power supply, can work across obstacles, lifting smoothly and safely. The curved arm lifting platform adopts a curved arm working arm, and the scope and space of operation are not affected.
The driver shall close and lock the movable doors at both ends of the protective fence before work, and then ring the bell to start. It is strictly prohibited to work with the movable doors of the protective fence open. In case of special circumstances during platform operation, the emergency stop switch can be used to stop the platform. However, during normal operation,ShijingshanAluminum alloy car mounted elevator, it is prohibited to use the emergency stop switch to stop the platform.
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform, and are linked to operate the platform up and down.
Check the clearance of the ball bearing and the wear of the suspension wheel guide wheel. If the roller is worn, it is necessary to adjust or replace it. If the elevator bearing is worn replace the guide wheel or bearing
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010,ShijingshanMobile boarding bridge, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
resources.Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation,ShijingshanPrice of 10 ton mobile boarding bridge, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
However, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Applicable environment: Indoor or outdoor Applicable temperature: Safety device Safety rocker: When the equipment is running and rising, the rocker will automatically prevent wheelchair platform.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, so 5366r/min was determined as the aging frequency.
reform.The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation we set the vibration points on the protruding plates on each side of the workpiece.
Check the smooth steel wire rope and various fasteners, if there is excessive wear, it is necessary to replace them
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Shijingshan.Applicable environment: Indoor or outdoor Applicable temperature: Safety device Safety rocker: When the equipment is running and rising, the rocker will automatically prevent wheelchair platform.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Heavy load capacity: protective plate form: 90° Or 180° Interchangeable configuration rocker working angle: 75° Drive method: hydraulic power unit drive or screw drive.