Mandalay Gobi310s stainless steel plateCutting technology

announcer:hp535HP136858825 release time:2024-01-24 14:34:43

The utility model relates to a connecting structure, in particular to a connecting structure of a copper tube and an aluminum row. At present, most of the copper aluminum transition joints have not been effectively protected. In this way, under the condition of long-time electrification and heating and affected by the water vapor or corrosive gas in the air, the parts at the connection point are more likely to be oxidized, resulting in the reduction of the effective contact area of the connection point, the increase of the contact resistance, and the excessive heating or even burning of the connection point.

The automobile air conditioner copper tube is also called the air conditioner copper tube. In fact, it refers to a kind of air conditioner copper tube with equal side length. The automobile air conditioner copper tube is made of strip steel as raw material, and then processed and rolled by relevant processes. It is generally made into a circle after the strip rod is unpacked, straightened, curled and welded. Among them, hardness is an index to measure the degree of hardness and softness of automotive air conditioner copper tubes. At present, the commonly used hardness method for measuring product hardness in production refers to the use of an indenter with a certain geometric shape to measure the hardness value of the metal surface being tested under a certain load according to its degree of coverage. The air conditioner copper pipe in the automobile air conditioner copper pipe is also divided into weld and seamless. Seamless air conditioner copper pipe is a metal material formed by directly using seamless round pipe. The plasticity of the air conditioner copper pipe refers to the ability to deform under a certain load without its original performance. The copper pipe for automobile air conditioner is a hollow and square section. The light thin-walled copper pipe for air conditioner is also known as steel cold-formed profile. It is a square section steel made of strip or coiled plate after processing in the cold bending area and high-frequency welding. In addition to being used in the automobile industry, the air conditioning copper pipes are used in construction, machinery manufacturing, steel construction and other projects, shipbuilding, solar power generation support, steel structure engineering, electric power engineering, power plants, glass curtain walls, boiler construction, highway railings, housing construction, pressure vessels, oil tanks, bridges, power station equipment, lifting and transportation machinery and other high load welding structures. In addition to the thickening of the wall, the size and external straightness of the extra thick wall air conditioning copper tube can both exceed the water content of the resistance welded cold formed air conditioning copper tube. Therefore, this kind of automobile air conditioning copper tube has better comprehensive mechanical properties and has the advantages of hot processing, cold processing, weldability and corrosion resistance.

Mandalay Gobi.Welding sequence of copper pipe Before heating, apply the flux to the position to be welded.

Attention shall be paid to the purchase of red copper pipe in order to study the distribution law of pipeline crack stress field under internal pressure. The simulation ysis and experimental verification are carried out for pipes with cracks of different shapes, different directions, different internal pressures and different sizes. The results show that the stress at the crack tip is much greater than that at the crack center. The crack shape has little effect on the stress. With the increase of the included angle between the crack direction and the pipe axis, the stress at the crack tip first increases and then decreases. With the increase of the pipe internal pressure, crack depth, and crack length, the stress at the crack tip increases linearly. Among them, the effect of crack length on the stress at the crack tip is smaller than that of internal pressure and crack depth. During the construction and operation of long-distance pipeline, due to the influence of pipe manufacturing defects, welding defects, internal and external loads, stress concentration, corrosion defects and other factors, the pipeline will produce cracks and expand cracks, which is the most dangerous defect of long-distance pipeline and the main reason for pipeline failure. At present, pipeline cracks are mainly determined by internal testing and non-destructive testing after excavation. Among them, ultrasonic internal testing has a good identification rate for cracks with a length of more than 25 mm, a depth of more than 1 mm in the base metal or a depth of more than 2 mm in the weld; Magnetic flux leakage internal detection has a certain detection rate for cracks with opening more than 0.25mm, but it is difficult to identify and quantify. In NDT, penetration, eddy current and radiographic methods have high detection and identification rate. The generation and propagation of cracks will cause local stress concentration in the pipeline, which is prone to brittle fracture, fatigue damage, corrosion damage and other failure phenomena, seriously affecting the service performance and reliability of long-distance pipeline. In this paper the influence of crack shape, direction and size on the stress at the crack tip is yzed by studying the stress field distribution law of copper pipe cracks, which provides a reference for the prevention and control of pipe cracks. What problems will be encountered in the production of copper tubes. The production of copper pipe includes four steps: welding, forming, inspection and pipe expansion.

.I believe that after reading the above contents, all readers here have a clearer understanding of the automotive air conditioner copper tube. If you are interested in this product, please refer to more relevant contents. Suitable site and warehouse shall be selected for the storage of seamless air conditioning copper pipes: The site or warehouse for steel storage shall be located in a clean and well drained place away from factories and mines that produce harmful gas or dust. With the rapid development of economy, the number of cars is also fast. Nowadays, people can't live without cars. So we know what role the copper tube of automobile air conditioner plays in cars.

The demand for t2 copper tubes is increasing. At the same time in the market, the quality identification method of t2 copper tube for grid fittings is currently accompanied by rapid economic development. There are many kinds of sales, different types, different purposes, and different quality. Therefore, when purchasing, you should be clear and have certain selection skills. Here we introduce the quality identification method of t2 copper tube. The color of t2 copper tube depends on the color of t2 copper tube. Although the external color is a visible factor, the color of the product is closely related to its production process and quality control. If the product is bright in color and high in glossiness, it is generally superior to the product with poor color. The t2 copper tube with uniform thickness should be selected. Because some small manufacturers are limited in technology and process, it is difficult to ensure that the product thickness is uniform and neat. Therefore the thickness is also an important factor to test the quality of the pattern plate. Later, the casting process of t2 copper tube.

However, for some important parts, it is also considered that the yield ratio should be smaller to improve their safety and reliability. However, at this time, the utilization rate of materials is also low. Common sense: copper pipes for air conditioners are mainly used for conveying liquid, gas and steam; Boiler pipes and steam transmission pipes are used for the piping structure and steam transmission of steam boilers, including the transmission of high-temperature and high-pressure steam; Structural pipe, widely used in aviation, automobile, mainly used for oil and gas exploitation, such as casing, drill pipe and tubing, and pipe for petroleum refining and processing; Pipe for mechanical manufacturing, the plunger, rotating shaft and body of air pump and hydraulic pump; High pressure vessel, used for manufacturing bottles, boilers, shells, etc. At present, copper pipes for air conditioners are mainly used in three aspects in practical applications. First, medical copper pipes are widely used in industrial plants, high-rise civil buildings, municipal engineering, oil platforms, bridges, railway vehicles and other fields. Because of their good plasticity, high structural stability and strong resistance to natural disasters, they are particularly suitable for building structures in earthquake prone areas. Second, the air conditioning copper pipe has high tensile strength and toughness, high buildings,Mandalay Gobi12Cr1MoV alloy steel plate, bridges and other steel structures have good cold bending performance and welding performance, and the section size and surface quality are well controlled, so it is widely used in vehicle manufacturing large bridge construction, mechanical manufacturing, industrial plant components and many other industries. Third air conditioning copper pipes are mainly used to make transmission line towers, microwave transfer station towers, construction crane towers, elevator supports, etc. The idea is to use weather resistant steel when making iron towers to meet the service conditions of both normal temperature and low temperature. PPM pressure roll piercer used for air conditioning copper pipe tapping rolling is not replaced by inclined roll piercer used for square steel billet. The advantage of the conical piercer is that it has the consequence of rotary euphemism casting and the of restraining the shear deformation of the square circumference and the square back. Therefore, it can prevent the defects outside the steel pipe. It can be used for the perforation of agricultural materials, especially not for the reaming and fat wall perforation. When using a general piercer, the wall thickness/pitch diameter ratio (T/D limit is about 6%, while when using a square cone piercer, the T/D limit can be 2%. Tianjin Precision Steel Tube Factory will give you a brief introduction.


Mandalay Gobi310s stainless steel plateCutting technology



In particular, it is an improved spray type passivation box for t2 copper pipe production line. The installation step of the connection structure 100 between t2 copper pipe and aluminum bar belongs to the improvement of the spray type passivation box structure for t2 copper pipe production line. The passivation solution spray box is set above the side of the passivation solution box, the passivation solution spray box with downward sloping bottom is connected with the inlet of the passivation solution box by the outlet set on the box wall at the bottom of the inclined bottom, the inlet of the passivation solution box is located on the box wall above the passivation solution box, the upper side of the passivation solution box is installed with a passivation pump,Mandalay GobiAluminum bronze plate, and the inlet pipe of the passivation pump is connected with the passivation solution box, The outlet pipe of the passivation pump is connected with the upper port of the passivation liquid spray box. With reasonable structure and convenient operation, it is convenient for operators to add passivation liquid to the passivation box, clean colloidal crystals at the bottom of the passivation box, avoid equipment blockage, avoid crystals adhering to the zinc layer on the surface of galvanized pipe, and improve the surface quality of galvanized steel pipe.

Advantages: low production cost and high production efficiency.

One of the classification of copper tubes. The common wave shape is a single copper tube. Hyperbolic means that two different arcs overlap on the same surface, that is, starting from different circle centers, draw arcs in two radii. The red copper tube is a module made of double curves designed according to the drawings. The red copper tube is light in weight, good in rigidity and high in strength. The shapes of the red copper tubes processed are different and can be processed into various geometric shapes such as arcs and spheres. It is beautiful, elegant and colorful. Let's talk about the two main methods of processing and forming the copper tube: The hot processing and forming method is to roll the copper tube to a roughly hyperbolic shape, then heat it, then place it on the mold prepared in advance, weld, fold polish and polish it. The whole process needs to be very careful to ensure the surface quality of the copper tube. This forming method is very suitable for parts with small model and large arc change. When the model size is relatively large and complex, it can be considered to break it into small pieces for forming, and then splice it into large pieces. For such copper pipes, the cost is high and the production period is long. 2 Forming method of roll bending This method is to make some modifications on the roll bending machine, and change one of the shafts into a concave type and the other into a convex type. This method can form a regular copper tube like a sphere, with a small processing range, but it has great advantages for copper tubes with small radians. What problems should be paid attention to when designing the hyperboloid copper tube? Everyone knows that the design of the air conditioning copper tube is very important. To achieve the beautiful shape, exquisite workmanship and fashionable personality of the hyperboloid copper tube, first of all, the design is very critical. Some small copper tube companies are not mature enough in design and have not enough design experience, so they often have problems in design, Hyperbolic copper tube is very famous for preparing some details that we should pay attention to in the design. The sculpted copper tube is highly decorative, different shapes need to be molded for the sculpted copper tube, scratches and other rough surfaces, mechanical cleaning must be carried out. If the copper pipe is heated to a certain high temperature in the air during welding or grinding, chromium oxide heat return color will appear on both sides, lower surface and bottom of the weld. The color after tempering is thinner than that of the oxidation protective film, and is clearly visible. The color depends on the thickness. The thicker oxide can be found in the rainbow color, purple to brown. It is usually black. It is caused by being at high temperature or being at high temperature for a long time. When any of these oxide layers exist, the chromium content on the metal surface will, and the corrosion resistance of these areas will. In this case, it is not only necessary to heat temper the color and other oxide layers, but also to clean the chromium poor metal layer under it. Free iron on the surface of t2 copper tube will rust, causing corrosion of stainless steel. Therefore, the powder that must float can usually be removed together with the dust. Some are very sticky and must be treated as embedded iron. In addition to dust, there are many surface iron sources, including cleaning with ordinary carbon steel wire brush and shot peening with sand, glass beads or other abrasives previously used on ordinary carbon steel, low alloy steel or cast iron, or regrinding non stainless steel products attached to copper pipe components and equipment. If there is no protection during cutting or hoisting, the wire ropes, slings and iron on the working surface can easily be embedded or dirty the surface. The copper tube shall be boiled in boiling water for 30 seconds before cold treatment. The effective internal stress is about 15%, and the residual austenite reaches the effect. Then, the cold treatment can be carried out as usual. Of course, the second suggestion is to choose the normal treatment at minus 60 degrees, and then conduct deep cooling at minus 120 degrees. The lower the treatment temperature is, the retained austenite will be rapidly transformed into martensite, it can be found that there will be about 2% of retained austenite. At this time, retained retained austenite can achieve a certain buffer effect. After cold treatment, the air conditioning copper pipes need to be taken out and put into hot water for heating, which can effectively heat about 40% of the cold treatment stress. Tempering and cold treatment should be carried out as soon as possible after gradual heating and most of them can avoid cracks as soon as possible, so as to ensure that the products will not deform in later use and facilitate daily storage. The transformation characteristics of the area of each layer of the copper tube during empty drawing affect the asymmetry of the deformation of the metal material. One of its characteristics is that the natural widening of each layer along the wall thickness is not consistent. Of course, the external layer of the copper tube is less, the internal surface layer of the copper tube is larger, and the natural widening of the middle layers is slow from the external layer to the internal surface layer.The technical level of degreasing copper tube for mechanical equipment With the substantial improvement of the manufacturing level of mechanical equipment and the degree of control automation in China, there is still some gap between the technical level of domestic degreasing copper tube production line and the products of foreign counterparts. After years of reform and opening up. The quality of all aspects of degreased copper pipe has also risen by several grades, significantly narrowing the quality gap with the imported production line. The aluminum hose production line and aluminum can production line developed and produced by the company break the technological monopoly of foreign companies, can provide stable and reliable production equipment for domestic and international markets and make great contributions to the aluminum packaging industry. With the continuous improvement of people's living standards, there will be more and more demand for degreased copper tube products, deformation, cracks and air holes are easy to occur during the fusion welding of degreased copper tubes. Compared with fusion welding, wood is not melted during brazing, which reduces the impact of large thermal conductivity of base metal on welding quality, prevents the formation of incomplete penetration, reduces the tendency to produce pores and cracks, and ensures the performance of weld. Because the base metal is not melted, the structure and properties of the base metal are almost unchanged, so that the original service properties of the base metal can be maintained.

Copper tube can be strengthened by heat treatment, its strength is higher than that of copper tube, and its high temperature oxidation resistance is also better. When the aluminum content is greater than 7% and 8%, the strength increases, but the plasticity drops sharply. Therefore, it is mostly used as cast or after hot working. The abrasion resistance and corrosion resistance of copper tube in atmosphere, seawater, seawater carbonic acid and most organic acids are higher than those of copper tube. Copper tubes can be made.

In addition, brass has a unique sound, so the gongs, cymbals, bells, horns and other instruments in the East, as well as the western brass instruments, are all made of brass, which is a kind of non-ferrous metal processing bar, cheaper). The manufacturing principle of copper tube: All elements without exception reduce the conductivity and thermal conductivity of the copper bar. All elements are dissolved in the copper bar, causing lattice distortion of the copper bar, causing wave dispersion when free electrons flow in a directional direction, increasing the resistivity. On the contrary,Mandalay Gobi304 stainless steel plate, there are no or few elements with solid solution in the copper bar, which has little impact on the conductivity and thermal conductivity of the copper bar, Special attention should be paid to the fact that the solid solubility of some elements in the copper bar decreases sharply with the decrease of temperature. The precipitation of simple substances and metal compounds can not only strengthen the copper bar alloy by solid solution and dispersion, but also reduce the conductivity slightly. This is an important alloying principle for the study of high-strength and high conductivity alloys. Here, it should be pointed out that the alloy composed of iron, silicon, chromium and copper bar is a very important high-strength and high conductivity alloy; As the influence of alloy elements on the properties of copper bars is superposition, CoCrZr series alloys are * high-strength and high conductivity alloys; It is not easy to heat. Semi continuous casting copper tube has excellent conductivity. Copper tube has excellent conductivity. Alloy copper to ensure safety and fatigue resistance. Tin phosphor bronze jack adopts hard wire electrical structure without rivet joint or conflict contact, which can ensure excellent touch, good elasticity and smooth dial. Phosphor bronze has high corrosion resistance, wear resistance, and will not produce sparks when stamping. It is used for medium speed and heavy load bearings. The working temperature is up to 250 ° C, and the active centering is insensitive to deflection. The bearing force is uniform, and the bearing capacity is high. It can withstand radial load and self lubrication without protection. The company is a manufacturer specializing in the production of various bronze tubes bronze rods, bronze plates and profiled bronze profiles. Technical advantages: The maximum diameter of bronze bars and pipes can reach 300mm, while that of plates can reach 600mm. The wall thickness of bronze tube can be as small as 4mm. The copper tube is a common bronze material. The aluminum content of copper tube generally does not exceed 5%. Sometimes, nickel, manganese and other elements are added to further improve the performance. It has high strength and good wear resistance. It is used for copper sleeves and wear resistant parts with high strength. The outstanding feature of t2 copper tube is its good wear resistance. The difference between copper tube and copper tube The copper tube is a copper based alloy with aluminum as the main alloy element. The copper tube is a copper based alloy with tin as the main alloy element. The mechanical properties of copper tube are higher than that of copper tube. The aluminum content of the copper tube in practical application is between 5% and 12%, the aluminum content is 5%, and the 7% copper tube has good plasticity and is suitable for cold working.


Mandalay Gobi310s stainless steel plateCutting technology



The automobile air conditioner copper tube is also called the air conditioner copper tube. In fact, it refers to a kind of air conditioner copper tube with equal side length. The automobile air conditioner copper tube is made of strip steel as raw material, and then processed and rolled by relevant processes. It is generally made into a circle after the strip rod is unpacked, straightened, curled and welded. Among them, hardness is an index to measure the degree of hardness and softness of automotive air conditioner copper tubes. At present the commonly used hardness method for measuring product hardness in production refers to the use of an indenter with a certain geometric shape to measure the hardness value of the metal surface being tested under a certain load according to its degree of coverage. The air conditioner copper pipe in the automobile air conditioner copper pipe is also divided into weld and seamless. Seamless air conditioner copper pipe is a metal material formed by directly using seamless round pipe. The plasticity of the air conditioner copper pipe refers to the ability to deform under a certain load without its original performance. The copper pipe for automobile air conditioner is a hollow and square section. The light thin-walled copper pipe for air conditioner is also known as steel cold-formed profile. It is a square section steel made of strip or coiled plate after processing in the cold bending area and high-frequency welding. In addition to being used in the automobile industry, the air conditioning copper pipes are used in construction, steel construction and other projects, shipbuilding, solar power generation support, steel structure engineering, electric power engineering power plants, agricultural and chemical machinery, glass curtain walls, boiler construction, highway railings, housing construction, pressure vessels, oil tanks, power station equipment, lifting and transportation machinery and other high load welding structures. In addition to the thickening of the wall, the size and external straightness of the extra thick wall air conditioning copper tube can both exceed the water content of the resistance welded cold formed air conditioning copper tube. Therefore, this kind of automobile air conditioning copper tube has better comprehensive mechanical properties and has the advantages of hot processing cold processing, weldability and corrosion resistance.

index.Generally speaking, professional t2 copper tube manufacturers will adopt an integrated molding process to improve the yield and reduce production costs while packaging products with superior performance. As long as the above t2 copper tube quality identification method is used, it is basically guaranteed to purchase t2 copper tubes with reliable quality. If long-term and large-scale procurement is required, it is recommended to go to the manufacturer for field inspection to determine the basic performance and quality of t2 copper tubes before large-scale mold procurement. The position of grid accessories plays a very important role in the whole construction process. The products with high cost performance and good performance certainly have a great assistance effect for the implementation of the project. In addition, it is also beneficial to the application of the middle and later stage of the forming project. There are high regulations for the performance of the grid. How about the corrosion resistance of the grid accessories? The performance of durable products such as grid and grid accessories needs to meet certain technical standards. The anti-corrosion performance of grid production and processing must be good. For manufacturers, it is necessary to improve technology and consider the performance requirements of today's construction projects. In fact, the anti-corrosion performance of accessories is not very good. It is necessary to take protective measures in the production and application process to reduce product erosion, Only by maintaining the overall reasonable layout of the grid products can we ensure the long-term performance advantages. Many technologies are required in the whole process of production and manufacturing of space truss accessories. The production and manufacturing staff should ensure the performance advantages when carrying out production and manufacturing of products. The production and processing of space truss should improve its corrosion resistance, compression resistance and strength to ensure that qualified products are produced by the original factory.

Soft water is easy to cause copper pipe corrosion.

Attention shall be paid to the purchase of red copper pipe in order to study the distribution law of pipeline crack stress field under internal pressure. The simulation ysis and experimental verification are carried out for pipes with cracks of different shapes, different directions, different internal pressures and different sizes. The results show that the stress at the crack tip is much greater than that at the crack center. The crack shape has little effect on the stress. With the increase of the included angle between the crack direction and the pipe axis, the stress at the crack tip first increases and then decreases. With the increase of the pipe internal pressure, crack depth and crack length, the stress at the crack tip increases linearly. Among them, the effect of crack length on the stress at the crack tip is smaller than that of internal pressure and crack depth. During the construction and operation of long-distance pipeline, due to the influence of pipe manufacturing defects, welding defects, stress concentration, corrosion defects and other factors, the pipeline will produce cracks and expand cracks, which is the most dangerous defect of long-distance pipeline and the main reason for pipeline failure. At present, pipeline cracks are mainly determined by internal testing and non-destructive testing after excavation. Among them, ultrasonic internal testing has a good identification rate for cracks with a length of more than 25 mm, a depth of more than 1 mm in the base metal or a depth of more than 2 mm in the weld; Magnetic flux leakage internal detection has a certain detection rate for cracks with opening more than 0.25mm, but it is difficult to identify and quantify. In NDT, magnetic particle, penetration, eddy current and radiographic methods have high detection and identification rate. The generation and propagation of cracks will cause local stress concentration in the pipeline, which is prone to brittle fracture, fatigue damage, corrosion damage and other failure phenomena, seriously affecting the service performance and reliability of long-distance pipeline. In this paper, the influence of crack shape, direction and size on the stress at the crack tip is yzed by studying the stress field distribution law of copper pipe cracks, which provides a reference for the prevention and control of pipe cracks. What problems will be encountered in the production of copper tubes. The production of copper pipe includes four steps: welding, forming, inspection and pipe expansion.

Mandalay Gobi.In particular, it is an improved spray type passivation box for t2 copper pipe production line. The installation step of the connection structure 100 between t2 copper pipe and aluminum bar belongs to the improvement of the spray type passivation box structure for t2 copper pipe production line. The passivation solution spray box is set above the side of the passivation solution box, the passivation solution spray box with downward sloping bottom is connected with the inlet of the passivation solution box by the outlet set on the box wall at the bottom of the inclined bottom, the inlet of the passivation solution box is located on the box wall above the passivation solution box, the upper side of the passivation solution box is installed with a passivation pump and the inlet pipe of the passivation pump is connected with the passivation solution box, The outlet pipe of the passivation pump is connected with the upper port of the passivation liquid spray box. With reasonable structure and convenient operation it is convenient for operators to add passivation liquid to the passivation box, clean colloidal crystals at the bottom of the passivation box, avoid equipment blockage, avoid crystals adhering to the zinc layer on the surface of galvanized pipe, and improve the surface quality of galvanized steel pipe.

Pay attention to the following points when using flame heating brazing: the selection of welding materials The filler metal is wire or rod, with a diameter of about 35mm. The material is: the melting temperature of wire 221 is about 0905 ℃. Its chemical composition is FB10 The composition is 2331% H3BO3 and 6071% KBF The joint form of brazed copper pipe is mostly plug-in. Before cleaning the brazed copper pipe before welding, the edge of the pipe mouth must be corrected and deburred to ensure that the pipe mouth is free of cracks or other defects. And clean the surface of the inserted part. After the red copper pipe is assembled by tack welding, it shall be fixed by tack welding. The number, size and height of tack welds shall be symmetrically and evenly distributed along the circumference from top to bottom, left to right, and the tack welds shall be melted into the whole weld during brazing. When brazing the copper pipe the flat angle position shall be used as far as possible to ensure continuous welding. Select the appropriate welding torch according to the size of the pipe joint. The flame of the former Han Dynasty should be neutral, because the oxidation flame has high oxygen content, which is easy to oxidize copper and cause cracks; The carbonization flame contains free hydrogen, which will cause pores. When heating pipes before welding, the pipe joints shall be heated evenly, and the base metal shall be heated as quickly as possible to avoid excessive temperature and heating time of the through pipe joints. During the brazing of degreased copper tube, the brazing seam and filler metal shall be under the protection of flame. In addition, it shall be noted that the brazing seam shall be naturally cooled after welding, and the weldment shall not be moved before the brazing seam has solidified. After natural cooling after welding, hot water or wet cloth shall be used to wipe the brazing seam and remove welding slag to improve corrosion resistance and reliability of post welding inspection.

It is applicable to the removal of thin liquid oil stain and light rust and the generation of phosphating film with certain corrosion resistance. See Table 3 for example of formula and operating conditions. Table 3 Degreasing, rust removal